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Toolfinder - Find the right tool in 3 simple steps

Find the right tool in 3 simple steps:

We offer a wide range of different tools for various applications.
Our tool finder helps you to find the right tool for your application.

Process goal
Please first select the process goal for your application.
Surface smoothening

Tools

The following tools match your specifications:
Hydrostatic tools

HGx-9

Roller burnishing and deep rolling
Processing diameter:
⌀ 2
Suits with these workpiece geometries:
  • Cylindrical outside contour
  • Cylindrical outside diameter with transition radius
  • Plane face
  • Plane surface with transition radius
  • Tapered bore
  • Inside contour
  • Spherical face
  • Fillet (internal)
  • Fillet (external)
  • Outside taper

HGx-9 for external machining of rotation-symmetric surfaces

HGx-9 tools machine all rotationally symmetrical components and irregular free-form surfaces. They can roller burnish and deep roll all metallic and hardened materials up to 65 HRC on conventional and CNC lathes. An external pressure supply is required to operate the tool in the universal standard version (hydraulic unit and high-pressure supply line). Pressure is supplied from the side or rear through the clamping bar.

  • Suitable for roller burnishing and deep rolling of all metallic materials as well as hardened materials up to 65 HRC.
  • Operation with external pressure supply.
  • Rolling force dependent on pressure, therefore easy to monitor process with consistent product quality.
Single-roller Tools

EG5-40M

Roller burnishing
Processing diameter:
⌀ 5 - 70
Suits with these workpiece geometries:
  • Cylindrical outside contour
  • Plunge-in/groove
  • Cylindrical outside diameter with transition radius
  • Plane face
  • Plane surface with transition radius
  • Outside taper

EG5-40M tools for external surfaces with contours

EG5-40M tools can machine external surfaces with subsequent radius to the plane surface in a single set-up on CNC or conventional lathes, eliminating set-up and auxiliary processing time. They are characterised in particular by short main times and a consistent and controlled work result by measuring the rolling force. No dust or grinding residue is produced and only minimal lubrication (oil or emulsion) is required. The rolling force is infinitely adjustable by means of support adjustment.

  • In this variant of the EG5 series, the roller is equipped with an integrated 4-point bearing.
  • Suitable for low and medium strength materials.
  • The roller head with extremely narrow roller is attached to the spring-loaded part of the tool body.
     
Single-roller Tools

EG5

Roller burnishing
Processing diameter:
⌀ 5 - 70
Suits with these workpiece geometries:
  • Cylindrical outside contour
  • Plunge-in/groove
  • Plane face
  • Plane surface with transition radius
  • Tapered bore
  • Outside taper
  • Inside contour
  • Spherical face

EG5 - Modular system for universal use

EG5 tools enable economical roller burnishing of all straight, rotation-symmetric surfaces. Depending on the design, external cylindrical and conical surfaces, external and internal plane surfaces as well as cylindrical and conical bores can be machined. They can be used on CNC lathes or conventional lathes and work in a single set-up, eliminating set-up and downtimes.

  • Surface quality of Rz < 1 μm (Ra ≤ 0.1 μm) achievable.
  • Machining of all metallic materials up to a tensile strength of 1400 N/mm2 and a maximum hardness of HRC ≤ 45.
  • Consistent and controlled work result by measuring the rolling force.
Multi-Roller Tools

RKA

Roller burnishing
Processing diameter:
⌀ 10 - 100
Suits with these workpiece geometries:
  • Outside taper

RKA tools for external tapers

RKA tools machine external tapers and are characterised by reliable operation and high accuracy. Due to the extremely short main time, they are very economical and can be used in almost all machine tools. Wear parts can be easily replaced and tool shanks are available for all clamping systems.

  • Force is applied to the tools in axial direction.
  • Depending on the machine type, the tool or the workpiece rotates.
  • Machining of all metallic materials up to a tensile strength of 1400 N/mm2 and a maximum hardness of HRC ≤ 45.
Hydrostatic tools

HGx-7

Roller burnishing and deep rolling
Processing diameter:
⌀ ∞
Suits with these workpiece geometries:
  • Cylindrical outside contour
  • Cylindrical outside diameter with transition radius
  • Plane face
  • Plane surface with transition radius
  • Outside taper
  • Free-form surfaces

HGx-7 tools for rotation-symmetric surfaces and complex contours

HGx-7 tools are suitable for external machining of a wide range of complex workpiece contours, like plane and free-form surfaces, on machining centres and milling machines with tool drive. They have an integrated high-pressure pump so that no feed line is required.

  • Any direction of rotation.
  • Max. Max. speed 3000 rpm, minimum speed (pulsation): with only one element n min = 1250 rpm.
  • Adjustable pressure relief valve.
  • Measuring connection for pressure gauge for burnishing force adjustment available.
Single-roller Tools

EG5T

Roller burnishing
Processing diameter:
⌀ ∞
Suits with these workpiece geometries:
  • Cylindrical outside contour
  • Plane face
  • Plane surface with transition radius
  • Outside taper
  • Spherical face
  • Cylindrical outside diameter with transition radius

EG5T for economical roller burnishing of all surfaces of rotational symmetry with straight edges

EG5T tools can burnish all surfaces of rotational symmetry with straight edges in one setting on CNC or conventional lathes. They are also suitable for use on swiss type lathes. Thanks to their compact design, they are particularly suitable for use in machines with limited working space.

  • Easy replacement of wear parts.
  • Surface quality of Rz < 1 μm (Ra ≤ 0.1 μm) achievable.
  • Processing of all metallic materials up to a tensile strength of 1400 N/mm2 and a maximum hardness of HRC ≤ 45.
  • Versatile, compact, cost-effective.
Hydrostatic tools

HGx-5

Roller burnishing and deep rolling
Processing diameter:
⌀ ∞
Suits with these workpiece geometries:
  • Cylindrical outside contour
  • Cylindrical outside diameter with transition radius
  • Plane face
  • Plane surface with transition radius
  • Outside taper
  • Free-form surfaces

HGx-5 tools for rotation-symmetric surfaces and complex contours

HGx-5 tools are suitable for the external machining of a wide range of workpieces, such as cylindrical and conical contours, flat surfaces, transition radii, free-form surfaces and sealing grooves. They can be used on CNC lathes with tool drive and are ready for use immediately after insertion into the turret. They are equipped with an integrated high-pressure pump so that no feed line is required.

  • Available with VDI shanks in the diameter range 20 - 80 mm for all common drive systems.
  • They can be used as right or left-hand tools because of the symmetrical tool design and double-toothed VDI shank.
  • Max. speed 3000 rpm, minimum speed (pulsation): with only one element n min = 1250 rpm.
  • Measuring connection for pressure gauge for burnishing force adjustment available.