Toolfinder - Find the right tool in 3 simple steps
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We offer a wide range of different tools for various applications.
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Tools
The following tools match your specifications:EG45
Processing diameter:
Suits with these workpiece geometries:
EG45 for roller burnishing of larger components
EG45 tools machine transition radii, chamfers and contours. They can be used on CNC lathes or conventional lathes with hydraulic contouring equipment in a single set-up, eliminating set-up and downtimes. The rolling force is infinitely adjustable. They eliminate microscopic grooves and introduce compressive residual stresses and work hardening into the workpiece.
- Processing of transition radii and contours.
- Achievable surface quality of Rz < 1 µm (Ra < 0.1 µm).
- Machining of materials with a hardness of up to 45 HRC.
HGx-9
Processing diameter:
Suits with these workpiece geometries:
HGx-9 for external machining of rotation-symmetric surfaces
HGx-9 tools machine all rotationally symmetrical components and irregular free-form surfaces. They can roller burnish and deep roll all metallic and hardened materials up to 65 HRC on conventional and CNC lathes. An external pressure supply is required to operate the tool in the universal standard version (hydraulic unit and high-pressure supply line). Pressure is supplied from the side or rear through the clamping bar.
- Suitable for roller burnishing and deep rolling of all metallic materials as well as hardened materials up to 65 HRC.
- Operation with external pressure supply.
- Rolling force dependent on pressure, therefore easy to monitor process with consistent product quality.
EG5-40M
Processing diameter:
Suits with these workpiece geometries:
EG5-40M tools for external surfaces with contours
EG5-40M tools can machine external surfaces with subsequent radius to the plane surface in a single set-up on CNC or conventional lathes, eliminating set-up and auxiliary processing time. They are characterised in particular by short main times and a consistent and controlled work result by measuring the rolling force. No dust or grinding residue is produced and only minimal lubrication (oil or emulsion) is required. The rolling force is infinitely adjustable by means of support adjustment.
- In this variant of the EG5 series, the roller is equipped with an integrated 4-point bearing.
- Suitable for low and medium strength materials.
- The roller head with extremely narrow roller is attached to the spring-loaded part of the tool body.
EG5
Processing diameter:
Suits with these workpiece geometries:
EG5 - Modular system for universal use
EG5 tools enable economical roller burnishing of all straight, rotation-symmetric surfaces. Depending on the design, external cylindrical and conical surfaces, external and internal plane surfaces as well as cylindrical and conical bores can be machined. They can be used on CNC lathes or conventional lathes and work in a single set-up, eliminating set-up and downtimes.
- Surface quality of Rz < 1 μm (Ra ≤ 0.1 μm) achievable.
- Machining of all metallic materials up to a tensile strength of 1400 N/mm2 and a maximum hardness of HRC ≤ 45.
- Consistent and controlled work result by measuring the rolling force.
HGx-7
Processing diameter:
Suits with these workpiece geometries:
HGx-7 tools for rotation-symmetric surfaces and complex contours
HGx-7 tools are suitable for external machining of a wide range of complex workpiece contours, like plane and free-form surfaces, on machining centres and milling machines with tool drive. They have an integrated high-pressure pump so that no feed line is required.
- Any direction of rotation.
- Max. Max. speed 3000 rpm, minimum speed (pulsation): with only one element n min = 1250 rpm.
- Adjustable pressure relief valve.
- Measuring connection for pressure gauge for burnishing force adjustment available.
EG5T
Processing diameter:
Suits with these workpiece geometries:
EG5T for economical roller burnishing of all surfaces of rotational symmetry with straight edges
EG5T tools can burnish all surfaces of rotational symmetry with straight edges in one setting on CNC or conventional lathes. They are also suitable for use on swiss type lathes. Thanks to their compact design, they are particularly suitable for use in machines with limited working space.
- Easy replacement of wear parts.
- Surface quality of Rz < 1 μm (Ra ≤ 0.1 μm) achievable.
- Processing of all metallic materials up to a tensile strength of 1400 N/mm2 and a maximum hardness of HRC ≤ 45.
- Versatile, compact, cost-effective.
HGx-5
Processing diameter:
Suits with these workpiece geometries:
HGx-5 tools for rotation-symmetric surfaces and complex contours
HGx-5 tools are suitable for the external machining of a wide range of workpieces, such as cylindrical and conical contours, flat surfaces, transition radii, free-form surfaces and sealing grooves. They can be used on CNC lathes with tool drive and are ready for use immediately after insertion into the turret. They are equipped with an integrated high-pressure pump so that no feed line is required.
- Available with VDI shanks in the diameter range 20 - 80 mm for all common drive systems.
- They can be used as right or left-hand tools because of the symmetrical tool design and double-toothed VDI shank.
- Max. speed 3000 rpm, minimum speed (pulsation): with only one element n min = 1250 rpm.
- Measuring connection for pressure gauge for burnishing force adjustment available.