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Deep rolling of turbine disk

Task
Increase the component life time and avoid stress corrosion cracking

Solution
Yielding internal stress by deep rolling different workpiece sections with the HG13-9E270° tool

User benefits

  • Increase life time by about 20%
  • Elimination of stress corrosion cracking

Details

  • Workpiece: Turbine disk
  • Part of: Steam turbine
  • Material: Forged steel
  • Tensile strength: 1200 N/mm2
  • Hardness: 38 HRC

Parameter

  • Tool: HG6-9E270°
  • Circumferential speed: 80 m/min
  • Feed rate: 0,25 mm/rev.
  • Rolling force: 1500 N
  • Cycle time: 60 seconds

DOWNLOAD Application Example Turbine Disk