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Tool Technology for
Mechanical Surface Treatment
ECOsense - Smart Sensor System
for your Process Documentation
Designed for the
smallest workspaces

ECOROLL AG Tool Technology

As technology leader with more than 30 years of experience, ECOROLL AG Werkzeugtechnik develops customer-specific solutions for the mechanical treatment of surfaces by roller burnishing, deep rolling, skiving/roller burnishing and mechanical hammer peening.

Processes

Burnishing

Burnishing is the most economical manufacturing process for producing top-quality finishes on component surfaces.

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Deep Rolling

is the most effective method of significantly increasing the life of a component by mechanical treatment of the surface

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Skiving/roller burnishing

is a combined manufacturing process to produce hydraulic cylinders and cylinder tubes.

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Hammer peening

is a powerful, incremental mechanical process and belongs to the group of direct-acting processes.

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Applications

Automotive

Commercial vehicles

Aerospace

Railway vehicles

Shipbuilding industry

Mechanical engineering

Energy technology

Oil & Gas

Medical engineering

Products

Single-roller Tools

ECOROLL's single-roller tools are usually used for roller burnishing. They machine a wide range of complex contours and surfaces such as concave fillets and grooves as well as cylindrical and conical outer surfaces and bores.

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Multi-roller Tools

Multi-roller tools are usually used for roller burnishing. They machine cylindrical through and blind bores, stepped bores and cylindrical external surfaces including similar non-cylindrical surfaces as well as plane surfaces, cones and spherical surfaces.

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Hydrostatic Tools

Hydrostatic tools of the ECOROLL HG range are able to roller burnish, deep roll and roller compress the most complex contours and free-form surfaces.

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Deep Rolling Tools

Deep rolling tools efficiently increase the strength of highly stressed components.

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Processing Cylinders

The OMEGA system (RDO, RIO) as well as the tool series SK and GZ machine the inner surfaces of hydraulic cylinders and cylinder liners.

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Process Monitoring

ECOROLL solutions for process monitoring ensure seamless monitoring and documentation of all relevant parameters during the deep rolling process.

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surface matters TECH-BLOG

Reduce notch stress with roller burnishing: How to improve fatigue strength of your shafts

Deep rolling has the greatest effect at the points where the greatest mechanical loads are applied, e.g. at notch points and in radius transitions on…

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Cylinder tube machining by skive burnishing

Skive burnishing is a very special process that was originally developed for the economical production of tubes for use in hydraulic cylinders. Today,…

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Safe application of compressive residual stresses - ECOsense technology enables reliable deep rolling

ECOsense offers process monitoring specifically for the requirements of deep rolling.

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Introduction to the processing of components by machine hammer peening

Machine hammer peening for strengthening components is a relatively new process that offers great advantages.

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Process-reliable deep rolling with hydrostatic rolling tools

Hydrostatic rolling tools are particularly reliable and resilient to process fluctuations.

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Protect components from wear with hard surfaces

Component surfaces must be protected against wear. Among other processes, deep rollling is suited for this purpose.

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Efficient machining of bores with highest accuracy

Bores are an elementary design element of mechanical components. They take on many leading or positioning tasks and are therefore subject to different…

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Improvement of surface properties of cold-sprayed coating of Ti-6Al-4V by deep cold rolling (DCR) and controlled hammer peening (CHP) processes

ECOROLL AG, Germany joined the Advanced Remanufacturing and Technology Centre (ARTC) membership consortium in 2014 with the goal to innovate and…

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Developing A Reliable And Smart Deep Rolling Tool – MFN Interview with the developers

MFN Interview with the developers

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